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| 1 | +# Golioth AC Power Monitor Reference Design |
| 2 | + |
| 3 | +The Golioth AC Power Monitor reference design includes two channels for |
| 4 | +monitoring electrical equipment. Whether applied to machine tools on a |
| 5 | +production floor, or the electrical circuits in a commercial/residential |
| 6 | +setting, having data about electrical usage is a powerful tool for |
| 7 | +making business decisions. |
| 8 | + |
| 9 | + |
| 10 | + |
| 11 | +Readings from each channel are passed up to Golioth for tracking usage |
| 12 | +over time. Live "run" time is also reported to show how long a machine |
| 13 | +has currently been running. This data is also used to report the |
| 14 | +lifetime "run" time of the equipment being monitored. The delay between |
| 15 | +readings and the threshold at which the equipment is considered "off" |
| 16 | +are configurable from the Golioth cloud. |
| 17 | + |
| 18 | +## Local set up |
| 19 | + |
| 20 | +> Do not clone this repo using git. Zephyr's `west` meta tool should be |
| 21 | +> used to set up your local workspace. |
| 22 | +
|
| 23 | +### Install the Python virtual environment (recommended) |
| 24 | + |
| 25 | +``` shell |
| 26 | +cd ~ |
| 27 | +mkdir golioth-reference-design-ac-power-monitor |
| 28 | +python -m venv golioth-reference-design-ac-power-monitor/.venv |
| 29 | +source golioth-reference-design-ac-power-monitor/.venv/bin/activate |
| 30 | +pip install wheel west |
| 31 | +``` |
| 32 | + |
| 33 | +### Use `west` to initialize and install |
| 34 | + |
| 35 | +``` shell |
| 36 | +cd ~/golioth-reference-design-ac-power-monitor |
| 37 | +west init -m git@github.com:golioth/reference-design-ac-power-monitor.git . |
| 38 | +west update |
| 39 | +west zephyr-export |
| 40 | +pip install -r deps/zephyr/scripts/requirements.txt |
| 41 | +``` |
| 42 | + |
| 43 | +## Building the application |
| 44 | + |
| 45 | +Build the Zephyr sample application for the [Nordic nRF9160 |
| 46 | +DK](https://www.nordicsemi.com/Products/Development-hardware/nrf9160-dk) |
| 47 | +(`nrf9160dk_nrf9160_ns`) from the top level of your project. After a |
| 48 | +successful build you will see a new `build` directory. Note that any |
| 49 | +changes (and git commits) to the project itself will be inside the `app` |
| 50 | +folder. The `build` and `deps` directories being one level higher |
| 51 | +prevents the repo from cataloging all of the changes to the dependencies |
| 52 | +and the build (so no `.gitignore` is needed). |
| 53 | + |
| 54 | +Prior to building, update `VERSION` file to reflect the firmware version |
| 55 | +number you want to assign to this build. Then run the following commands |
| 56 | +to build and program the firmware onto the device. |
| 57 | + |
| 58 | +> You must perform a pristine build (use `-p` or remove the `build` |
| 59 | +> directory) after changing the firmware version number in the `VERSION` |
| 60 | +> file for the change to take effect. |
| 61 | +
|
| 62 | +``` text |
| 63 | +$ (.venv) west build -p -b nrf9160dk/nrf9160/ns --sysbuild app |
| 64 | +$ (.venv) west flash |
| 65 | +``` |
| 66 | + |
| 67 | +Configure PSK-ID and PSK using the device shell based on your Golioth |
| 68 | +credentials and reboot: |
| 69 | + |
| 70 | +``` text |
| 71 | +uart:~$ settings set golioth/psk-id <my-psk-id@my-project> |
| 72 | +uart:~$ settings set golioth/psk <my-psk> |
| 73 | +uart:~$ kernel reboot cold |
| 74 | +``` |
| 75 | + |
| 76 | +## Add Pipeline to Golioth |
| 77 | + |
| 78 | +Golioth uses [Pipelines](https://docs.golioth.io/data-routing) to route |
| 79 | +stream data. This gives you flexibility to change your data routing |
| 80 | +without requiring updated device firmware. |
| 81 | + |
| 82 | +Whenever sending stream data, you must enable a pipeline in your Golioth |
| 83 | +project to configure how that data is handled. Add the contents of |
| 84 | +`pipelines/cbor-to-lightdb.yml` as a new pipeline as follows (note that |
| 85 | +this is the default pipeline for new projects and may already be |
| 86 | +present): |
| 87 | + |
| 88 | +> 1. Navigate to your project on the Golioth web console. |
| 89 | +> 2. Select `Pipelines` from the left sidebar and click the `Create` |
| 90 | +> button. |
| 91 | +> 3. Give your new pipeline a name and paste the pipeline configuration |
| 92 | +> into the editor. |
| 93 | +> 4. Click the toggle in the bottom right to enable the pipeline and |
| 94 | +> then click `Create`. |
| 95 | +
|
| 96 | +All data streamed to Golioth in CBOR format will now be routed to |
| 97 | +LightDB Stream and may be viewed using the web console. You may change |
| 98 | +this behavior at any time without updating firmware simply by editing |
| 99 | +this pipeline entry. |
| 100 | + |
| 101 | +## Golioth Features |
| 102 | + |
| 103 | +This app implements: |
| 104 | + |
| 105 | + - Over-the-Air (OTA) firmware updates |
| 106 | + - LightDB State for tracking live runtime and cumulative runtime |
| 107 | + - LightDB Stream for recording periodic readings from each channel |
| 108 | + - Settings Service to adjust the delay between sensor readings and the |
| 109 | + ADC floor ("off" threshold above which a device will be considered |
| 110 | + "running") |
| 111 | + - Remote Logging |
| 112 | + - Remote Procedure call (RPC) to reboot the device or set logging |
| 113 | + levels |
| 114 | + |
| 115 | +### Settings Service |
| 116 | + |
| 117 | +The following settings should be set in the Device Settings menu of the |
| 118 | +[Golioth Console](https://console.golioth.io). |
| 119 | + |
| 120 | + - `LOOP_DELAY_S` |
| 121 | + Adjusts the delay between sensor readings. Set to an integer value |
| 122 | + (seconds). |
| 123 | + |
| 124 | + Default value is `60` seconds. |
| 125 | + |
| 126 | +`ADC_FLOOR_CH0` (raw ADC value) |
| 127 | + |
| 128 | +`ADC_FLOOR_CH1` (raw ADC value) |
| 129 | + |
| 130 | +> Filter out noise by adjusting the minimum reading at which a channel |
| 131 | +> will be considered "on". |
| 132 | +> |
| 133 | +> Default values are `0` |
| 134 | +
|
| 135 | +### Remote Procedure Call (RPC) Service |
| 136 | + |
| 137 | +The following RPCs can be initiated in the Remote Procedure Call menu of |
| 138 | +the [Golioth Console](https://console.golioth.io). |
| 139 | + |
| 140 | + - `get_network_info` |
| 141 | + Query and return network information. |
| 142 | + |
| 143 | + - `reboot` |
| 144 | + Reboot the system. |
| 145 | + |
| 146 | + - `reset_cumulative` |
| 147 | + Reset the cumulative "on time" values stored on the device. After |
| 148 | + executing, the device will update the cloud's `state/cumulative` |
| 149 | + values using the LightDB State service. |
| 150 | + |
| 151 | + - `set_log_level` |
| 152 | + Set the log level. |
| 153 | + |
| 154 | + The method takes a single parameter which can be one of the |
| 155 | + following integer values: |
| 156 | + |
| 157 | + - `0`: `LOG_LEVEL_NONE` |
| 158 | + - `1`: `LOG_LEVEL_ERR` |
| 159 | + - `2`: `LOG_LEVEL_WRN` |
| 160 | + - `3`: `LOG_LEVEL_INF` |
| 161 | + - `4`: `LOG_LEVEL_DBG` |
| 162 | + |
| 163 | +### LightDB State and LightDB Stream data |
| 164 | + |
| 165 | +#### Time-Series Data (LightDB Stream) |
| 166 | + |
| 167 | +Raw Current data for both channels is reported as time-series data on |
| 168 | +the `sensor` endpoint. There readings can each be multiplied by 0.00125 |
| 169 | +to convert the values to Amps. |
| 170 | + |
| 171 | +``` json |
| 172 | +{ |
| 173 | + "sensor": { |
| 174 | + "ch0": 11, |
| 175 | + "ch1": 447 |
| 176 | + } |
| 177 | +} |
| 178 | +``` |
| 179 | + |
| 180 | +If your board includes a battery, voltage and level readings will be |
| 181 | +sent to the `battery` endpoint. |
| 182 | + |
| 183 | +#### Stateful Data (LightDB State) |
| 184 | + |
| 185 | +The concept of Digital Twin is demonstrated with the LightDB State via |
| 186 | +the `state` path. |
| 187 | + |
| 188 | +``` json |
| 189 | +{ |
| 190 | + "state": { |
| 191 | + "cumulative": { |
| 192 | + "ch0": 138141, |
| 193 | + "ch1": 1913952 |
| 194 | + }, |
| 195 | + "live_runtime": { |
| 196 | + "ch0": 0, |
| 197 | + "ch1": 913826 |
| 198 | + } |
| 199 | + } |
| 200 | +} |
| 201 | +``` |
| 202 | + |
| 203 | + - `state` values will be updated by the device. The cloud may read the |
| 204 | + `state` path to determine device status, but only the device should |
| 205 | + ever write to that path. |
| 206 | + |
| 207 | +## Hardware Variations |
| 208 | + |
| 209 | +### Nordic nRF9160 DK |
| 210 | + |
| 211 | +This reference design may be built for the [Nordic nRF9160 |
| 212 | +DK](https://www.nordicsemi.com/Products/Development-hardware/nrf9160-dk). |
| 213 | + |
| 214 | +Use the following commands to build and program. (Use the same console |
| 215 | +commands from above to provision this board after programming the |
| 216 | +firmware.) |
| 217 | + |
| 218 | +``` text |
| 219 | +$ (.venv) west build -p -b nrf9160dk/nrf9160/ns --sysbuild app |
| 220 | +$ (.venv) west flash |
| 221 | +``` |
| 222 | + |
| 223 | +## External Libraries |
| 224 | + |
| 225 | +The following code libraries are installed by default. If you are not |
| 226 | +using the custom hardware to which they apply, you can safely remove |
| 227 | +these repositories from `west.yml` and remove the includes/function |
| 228 | +calls from the C code. |
| 229 | + |
| 230 | + - [golioth-zephyr-boards](https://github.com/golioth/golioth-zephyr-boards) |
| 231 | + includes the board definitions for the Golioth Aludel-Mini |
| 232 | + - [libostentus](https://github.com/golioth/libostentus) is a helper |
| 233 | + library for controlling the Ostentus ePaper faceplate |
| 234 | + - [zephyr-network-info](https://github.com/golioth/zephyr-network-info) |
| 235 | + is a helper library for querying, formatting, and returning network |
| 236 | + connection information via Zephyr log or Golioth RPC |
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