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Exawind FSI run triggers negative volume message when mesh does not enclose all BeamDyn nodes #1368

@ndevelder

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@ndevelder

When running an OpenFAST connected FSI case, all BeamDyn nodes (other than anything at exactly 0.0 span) must be within the blade mesh, or Nalu-Wind crashes, giving a somewhat useless message about negative volumes. This happens when using the NREL 5MW (split blade and tower) mesh and the official repo version of the NREL 5MW openfast model.

I created a split blade mesh wherein the blade roots were closer together, and this did fix the problem with OpenFAST integration, but caused too much speed-up near the root and the simulation diverged.

Removing the first "key point" in the BeamDyn model "fixed" the issue in that we didn't see a difference in OpenFAST-alone comparisons, and the second BeamDyn node was well within the blade mesh.

I see a few pathways forward on this one:

  • We do nothing with the current implementation and remember we need to check this for all cases/modify BeamDyn if necessary
  • Same as above, but looking forward, we write some combination of checks into the OpenTurbine/Nalu-Wind integration
  • We code a check on the Nalu-Wind side that stops initializing the simulation if a BeamDyn node is outside the mesh
  • We code something that ignores BeamDyn nodes that are outside the mesh? This one might have weird implications...
  • Write an external script to check the mesh/BeamDyn setup prior to running

I think a secondary issue here is that we don't usually have structural model experts running these codes, so even if we have a check, we don't often know the full ramifications of removing or moving BeamDyn key points.

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